Field Machining Equipment
3
Axis ("X", "Y", "Z") Milling Equipment
Applications include milling of turbine, generator,
and pump casing horizontal joints, sole plates, machinery
foundations, and motor bases. Capable of precise milling
of surfaces flat & level, and/or drilling over large
areas. Also utilized to achieve flatness and parallelism
in steel mill applications. Window machining, Bottom
Pad machining, Load Cell Seat machining, Feed Roll Nest
Seat machining, Table Roll Pocket machining, Shear Knife
Block Seat machining, and Mae West Machining.
All
portable milling machines can be electrically, or hydraulically
driven. RA/Equipped with Right Angle Head MF/Equipped
with Motorized Feed.
| Size |
Control No. |
Drive Type |
Mount Type |
Qty. Avail. |
| 17.5
ft |
MM-001
|
Hyd/Ele
|
Sta
|
2
|
| 12
ft |
MM-002
|
Hyd/Ele
|
Sta
|
2
|
| 10
ft |
MM-003
|
Hyd/Ele
|
Sta
|
2
|
| 8
ft |
MM-004
|
Hyd/Ele
|
Sta
|
5
|
| 7
ft |
MM-005
|
Hyd/Ele
|
Sta
|
2
|
| 6
ft |
MM-006
|
Hyd/Ele
|
Sta
|
2
|
| 5
ft |
MM-007
|
Hyd/Ele
|
Sta
|
5
|
| 3
ft |
MM-008
|
Hyd/Ele
|
Sta
|
2
|
Bottle
Boring Machine
Applications include deep hole bottle boring to Turbine
Rotors and Generator Rotors. Diameters range from
3" to 18. Lengths are unlimited.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| All
|
BBM-001
|
Hyd/Ele
|
Ext
|
4
|
Coupling
Hole Boring Machine
Applications include line boring to couplings of all
types. Straight or tapered holes ranging from 2" dia.
To 10" dia. Length unlimited
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| All
|
CBM-001
|
Hyd/Ele
|
Ext
|
4
|
Deep
Hole Drilling and Boring Equipment
Applications include drilling and boring to turbine
and generator shafts. Any other shafting or equipment
requiring long/deep hole drilling.
Equipment
is also capable of Trepanning. Complete BTA System with
pressure head, spindle, coolant pump and rods.
| Size
| Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| All
sizes |
DHD-01
|
Deep
Hole Drilling Machines |
Sta
|
1
|
| All
sizes |
TPM-001
|
BTA
Trepanning System |
Sta
|
1
|
| 7.5
dia. |
TPH-001
|
Trepanning
Head 7.5" dia. X 14Äô L |
Sta
|
1
|
Electric
Drill Units, Magnetic Base
Capable of driving a wide variety of rotary tool bits
in any direction. Applications include all types of drilling,
reaming, and/or tapping.
All
drilling equipment is capable of some degree of boring.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Large
|
PPPDM-001
|
Large
Lamina boring drilling machines. |
Ext.
|
2
|
| Medium
|
PDM-002
|
Large
Lamina boring drilling machine |
Ext.
|
2
|
| Small
|
PDM-003
|
Medium
Lamina boring drilling. |
Ext.
|
2
|
| 3
H.P. |
PDM-004
|
Medium
Size magnetic base drilling |
Ext.
|
6
|
Electrical
Discharge Machine
Applications include removal of metal using electrical
pulses to disintegrate and flush material from a specified
area (hole). Can be performed on broken bolts, sheared
keys, etc. These machines are specially designed for
quick, precision excavation of most types of metal,
in any position.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Uni-Tec
|
EDM-001
|
Electronic
Discharge Machine |
Ext
|
1
|
| Commando
|
EDM-002
|
Electronic
Discharge Machine |
Ext
|
1
|
Forming
Roll
Applications include rolling and forming of turbine
rotor bucket covers / shrouds.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 6"
x 3/8" |
CSR-001
|
Ele
|
Sta
|
1
|
Hole
Honing Machine
Applications include honing of vertical and horizontal
holes. Able to achieve extremely precise radial dimensions
and surface finishes with minimal taper and eccentricity.
Works across a wide range of materials.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
- Up
to 2"
|
HHM-01
|
Pne/Ele
|
Int
|
1
|
| 2"
to 4" |
HHM-02
|
Pne/Ele
|
Int
|
1
|
| 4"
to 12" |
HHM-03
|
Pne/Ele
|
Int
|
1
|
| Over
12" |
HHM-04
|
Pne/Ele
|
Int
|
1
|
Hydraulic
Drill Units, Magnetic Base
Capable of driving a wide variety of rotary tool bits
in any orientation. Applications include all types of
drilling, reaming, and/or tapping. Also available without
the magnetic base.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| #3
MT-1" |
HD-01
|
Hyd/Ele
|
Ext
|
1
|
| #4
MT-2" |
HD-02
|
Hyd/Ele
|
Ext
|
1
|
| #5
MT-3" |
HD-03
|
Hyd/Ele
|
Ext
|
1
|
| 40
Mach-4" |
HD-04
|
Hyd/Ele
|
Ext
|
1
|
| 50
Mach-5" |
HD-05
|
Hyd/Ele
|
Ext
|
1
|
Hydraulic
Power Unit
Rugged hydraulic drive units offer the greatest control
of speed and power over a wide range of applications.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 5
HP |
HPU-001
|
Hydraulic
Drive Unit |
|
2
|
| 10
HP |
HPU-002
|
Hydraulic
Drive Unit |
|
3
|
| 15
HP |
HPU-003
|
Hydraulic
Drive Unit |
|
4
|
Journal
Squirrels
Applications include refinishing to all types of stub
shaft and trunnion machining, where the shaft must remain
stationary. Capable of precision machining with good
surface finishes.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 7" |
JS-01
|
Climax
Journal Squirrel |
Ext
|
1
|
| 7"
to 11" |
JS-02
|
Climax
Journal Squirrel |
Ext
|
1
|
| Over
11" |
JS-03
|
Climax
Journal Squirrel |
Ext
|
1
|
Keyway
Cutting Machines
Applications include cutting of keyways to shafting
of all diameters and lengths.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 1"
|
KCM-001
|
Climax
Keyway Cutting Machine |
Int/Ext
|
1
|
| 3"
|
KCM-002
|
Climax
Keyway Cutting Machine |
Int/Ext
|
1
|
Metalizing
Equipment
Applications include metal spray to shafts, journals,
and wear surface of all types.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 2000
|
MSE-001
|
Eutectic
Castolin System 2000 Tero |
Sta
|
1
|
Portable
Lathe
Applications include machining of seal strips, blade
fits, rabbit fits, bearing journals, thrust faces, and
seal areas on turbine rotors and/or generator rotors.
Rated Capacity of 250 Tons, with a 215 bin. Swing over
a 70 ft. length.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 250
Ton |
PL-001
|
Hyd
|
Ext
|
1
|
Portable
Machine Shop
Contains lathe, Bridgeport milling machine, grit blast,
surface grinder, welding capabilities, drill press,
crane, with fire retardant system and central air collection
system.
Ideal
for all small machining support applications while on
site during outages and overhaul
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 40"
|
PS-001
|
|
|
2
|
Punch
Press
Applications include punching of turbine rotor bucket
cover tenon holes.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 50
Ton |
BCP-001
|
Hyd/Ele
|
Sta
|
2
|
Rotor
Bore Honing Machining
Applications include deep hole honing to Turbine
rotors and Generator rotors. Diameters range from 3"
to 18". Lengths are unlimited.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| All
|
RBM-001
|
Hyd/Ele
|
Ext
|
4
|
Shaft
Machining Fixtures
Applications include machining, grinding, and polishing
of shafts. Provides great mounting and machining flexibility
with precise surface finishes. This application requires
no shaft rotation.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 20" |
JEM-001
|
End
Mount Machine up to 24"L |
Sta
|
1
|
| Up
to 12" |
JEM-002
|
End
Mount Machine up to 24"L |
Sta
|
1
|
| Up
to 10" |
JEM-003
|
End
Mount Machine up to 12"L |
Sta
|
1
|
Standard
Boring Bars
Applications include boring and line-boring of turbines,
generators, discharge tube, pump and valve bodies, diesel
engines, stern tubes, struts, stabilizer fin bores and
rudder bores. Frame and Gear Box Boring.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 8"
O Bar |
PBB-001
|
8
Ele Boring Bar |
Int
|
2
|
| 8"
O Bar |
PBB-002
|
6
Ele Boring Bar |
Int
|
2
|
| 8"
O Bar |
PBB-003
|
6
Ele Boring Bar |
Int
|
2
|
| 6"
O Bar |
PBB-004
|
8
Ele Boring Bar |
Int
|
4
|
| 6"
O Bar |
PBB-005
|
6
Ele Boring Bar |
Int
|
2
|
| 6"
O Bar |
PBB-006
|
4
Ele Boring Bar |
Int
|
2
|
| 4"
O Bar |
PBB-007
|
8
Ele Boring Bar |
Int
|
4
|
| 4"
O Bar |
PBB-008
|
4
Ele Boring Bar |
Int
|
2
|
| 3"
O Bar |
PBB-009
|
40"
Ele Boring Bar |
Int
|
2
|
| 1"-2"
|
PBB-010
|
Various
Lengths |
Int
|
10
|
Standard
Flange Facing Equipment
Applications include machining or grinding flat or phonographic
finishes on flange faces, O-ring grooves, seal areas,
counter bores, and limited in-line boring.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 12" O |
PFF-001
|
Hyd/Pne/Ele
|
Int/Ext
|
2
|
| 12"
to 24" O |
PFF-002
|
Hyd/Pne/Ele
|
Int/Ext
|
2
|
| 24"
to 36" O |
PFF-003
|
Hyd/Pne/Ele
|
Int/Ext
|
1
|
| 36"
to 48" O |
PFF-004
|
Hyd/Pne/Ele
|
Int/Ext
|
1
|
| 48"
to 72" O |
PFF-005
|
Hyd/Pne/Ele
|
Int/Ext
|
1
|
Stationary
Machining, Honing & Polishing Journal
Applications include refinishing to all types of bearing
journals, crankshaft journals, hydrogen seals, collector
rings (including re-grooving), trust runners, and gland
seal areas. These machines are capable of achieving
& maintaining extremely close radial dimensions, concentricity,
eccentricity, and lack of taper, all within 0.0005";
and in many cases eliminates the need of a lathe.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 12" O |
OHP-001
|
Stationary
Journal Machining Center |
Ext
|
2
|
| 12"
to 24" O |
OHP-002
|
Stationary
Journal Machining Center |
Ext
|
2
|
| 24"
to 36" O |
OHP-003
|
Stationary
Journal Machining Center |
Ext
|
2
|
| 36"
to 48" O |
OHP-004
|
Stationary
Journal Machining Center |
Ext
|
2
|
Stationary
Thrust Surface Equipment
Applications include machining, grinding, honing, and
polishing thrust faces, runners, and gland seal areas.
These machines are capable of achieving extremely smooth
surface finishes while maintaining perpendicularity
with the axis of rotation.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 12 in. dia. |
STF-001
|
Electric
|
Ext
|
1
|
| 12
to 24 in. dia. |
STF-002
|
Electric
|
Ext
|
1
|
| 24
to 36 in. dia. |
STF-003
|
Electric
|
Ext
|
1
|
| 36
to 48 in. dia. |
STF-004
|
Electric
|
Ext
|
1
|
Tapered
Cutting Journal Squirrels
Applications include refinishing to all types of tapered
stub shaft and trunnion machining, where the shaft must
remain stationary. Capable of precision machining with
good surface finishes.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 7 in. dia. |
TJS-001
|
Hyd/Ele
|
Ext
|
4
|
| 7
to 11 in. dia. |
TJS-002
|
Hyd/Ele
|
Ext
|
4
|
| Over
11 in. dia. |
TJS-003
|
Hyd/Ele
|
Ext
|
7
|
Tapered
Stationary Journal Machining Center
Applications include refinishing to all types of tapered
bearing journals and shafts. These machines are capable
of achieving & maintaining extremely close radial dimensions,
concentricity, eccentricity, and lack of taper; and
may eliminate the need of a lathe.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 12 in. dia. |
TJM-001
|
Ele
|
Ext
|
1
|
| 12
to 24 in. dia. |
TJM-002
|
Ele
|
Ext
|
1
|
| 24
to 36 in. dia. |
TJM-003
|
Ele
|
Ext
|
1
|
Trinco
Dry Blast
Utilized for miscellaneous parts cleaning during outages,
turn-a-rounds, and overhauls.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 48"
x 36X |
GBB-001
|
Ele
|
Sta
|
2
|
Weld
Prep Equipment
Applications include any style or profile pipe preps,
and pipe cutting of all pipe schedules.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| Up
to 6 in. dia. |
PPM-001
|
Hyd/Pne/Ele
|
Int/Ext
|
1
|
| 6
to 12 in. dia. |
PPM-002
|
Hyd/Pne/Ele
|
Int/Exe
|
1
|
| 12
to 18 in. dia. |
PPM-003
|
Hyd/Pne/Ele
|
Int/Exe
|
1
|
| 18
to 24 in. dia. |
PPM-004
|
Hyd/Pne/Ele
|
Int/Exe
|
1
|
| 24
to 30 in. dia. |
PPM-005
|
Hyd/Pne/Ele
|
Int/Exe
|
1
|
| 30
to 36 in. dia. |
PPM-006
|
Hyd/Pne/Ele
|
Int/Exe
|
1
|
Welding
Machines
Applications include all aspects of welding. Equipment
is applicable to all facets of steam path repair welding.
| Size
|
Control
No. |
Drive
Type |
Mount
Type |
Qty.
Avail. |
| 300
Amp |
EWU-001
|
High
Frequency AC/DC Tig Machine |
AC/DC
Tig |
14
|
| 300
Amp |
EWU-001 |
High
Frequency DC Tig/w MIG |
DC/w
MIG |
4 |
| 300
Amp |
EWU-001 |
Miller
Stick (gas) Machine |
Stick
(gas) |
3 |
| 300
Amp |
EWU-001 |
Miller
DC Machine |
DC |
2 |
