Home Field Machining Services
 

Journal Shaft Machining

Tooling, Grinding & Polishing of Journals, Collector Rings, Thrust Faces, Hydrogen Seals. (Applicable to Turbines, Generators, Motors, Pumps, Drive Shafts, & Propulsion Shafts).
Welding & Reconditioning of damaged or worn shafts.
Reverse engineering of old shafts and manufacturing of new replacement shafts and components.
The most advanced shaft & journal restoration process available to industry today!

Bore Machining

Line boring all types.
Turbine casings and inner cylinders, nozzle blocks, bearing seats, valves all types and sizes.
Manways and valve bodies & seats.
Upper, intermediate & lower seal and wear ring/surfaces.
Gate valve sealing faces, wicket gate bores and discharge & throat rings.
Pump and compressor housings & cylinders.
Gearboxes of all types.
Equipment stands/frames.
Stern tubes and rudder and drive shaft bushings.
Overboring capabilities-2" to unlimited
Bore capabilities-2 " up to 12"
Bottle Bore capabilities up to 14", but we can go as large as you need.

Steel Mill Field Machining In Place On Site Machining

Gear Boxes for Mill Stands.
Milling Housing Posts (Windows) on Mill Stands.
Milling Bottom Pads on Mill Stands.
Milling Platens.
Milling Rails.
Pinch Roll Housings.
Table Roll Pockets.
Knife Block Seats on Shears.
Gear Boxes – all sizes
Mill Stand Window Machining.
Mill Stand Bottom Pad Machining.
Mill Stand Mae West Machining.
Pinch Roll Housings.
Up Enders and Down Enders Pivot Bores.
Hot Strip Mills.
Cold Strip Mills.
Table Roll Bores.
Coiler Roll Bores.
Crane Pin Bores.
Cylinder Bores.
Coupling bolt holes of all kinds.

Portable Milling On Site Field Machining Applications

T-slot and keyway cutting.
Horizontal joint milling for turbines, pumps, etc.
Machining of support ledges for generator spider assembly (Hydro power units.)
Machining foundations for engines, pumps, generators, compressors motors, etc.
Machining of platens, die blocks, hammers, anvils, rails, etc.

Honing, Drilling & Welding

Drilling/Honing in all positions.
Tapping, internal/external threading.
Counter-Boring and spot facing
Honing capabilities from 2" up to 12", and up to 40 feet long

Flange Face Machining

Turbine Casings, pressure vessels, heat exchangers, process reactors, etc.
Coupling flanges (Elliptical, Oval and Circular configuration can be accommodated).
Hand Hole, manway flanges, access doors, valves all types and sizes.

Steam Path Repair

Complete turbine parts and service.
Stationary components:
Refurbishment of nozzles and diaphragms.
Refurbishment of blade rings and blade replacement.
Replacement and machining of seals and packing.
Complete shop and on-site NDE.
Computerized area checks.

Rotor Component Machining Repair and Parts

Replacement of blades and buckets.
Replacement and repair of erosion shields.
Replacement and repair of tie wires.
Weld repairs to lashing lugs.
Complete welding capabilities and refurbishment to tenons.
Shroud band /cover replacement.
Complete welding and heat treating capabilities on:
Joints.
Integral root radial seals.
Partitions & blade rings.
Set-back faces.
Crush pins.

Packing and seal hook fits.
Steam Path Repair Assessments
(Alternative repair recommendations in lieu of often unnecessary & costly replacement parts.)

Forging Industry Field Machining

Hammers
Presses
Upsetters

Pulp and Paper Field Machining Industry

Roll Grinding
Journal Machining
Manway Openings

 
© Copyright Field System Machining Inc. 2006-2008
720 Schneider Drive, South Elgin IL 60177
TollFree: 800-789-2814 Fax: 847-468-1847